[Gasification] another aproach to producing a clean gas
drew
drew at artforging.com
Sat Jun 3 12:21:58 CDT 2006
Hi Andy,
Sounds like a great setup, I have a suggestion for cleaning up the
gas stream. It may be difficult for you to impliment , but if your
wood hopper is truely air tight, maybe not. Some people may also see
it as inefficent, but for my purposes (stationary engine) it isn't as I
will explain.
Imberts can provide a clean gas stream only if the gas flow rate is
matched to the fuel, and equiptment setup. If as you say, idleing
produces fouled plugs then perhaps you are trying to run at gas
production rates below what your setup can produce cleanly (you might
want to start by seeing if your reactor tube temperature is dropping).
What I have some sucess with (not with an imbert) is keeping the gas
flow constant by shunting gas to a flare (will be my water heater) when
my load is not present. I use a pressurized hopper (2psi) and produce
gas at a steady rate almost regardless of load in my system, that makes
it realitively easy for me. This keeps the flow rate through the
gassifier consistant. I have thought that in a vacum "driven" imbert
perhaps if you were to install a one way valve on the air flow to the
tures so that air could only be drawn there then you could feed low
pressure air to your hopper, or the tures directly, then have a vacum
switch on your intake manifold of you engine that would open your flare
valve (you would need a pilot of course, but water heaters need a pilot
anyway). There are probly other ways to impliment this, but the idea
is just to keep the gas flow more consistant, especialy at low rpms on
your engine. One thing to keep in mind here is that vacum drawn
systems are inherently safer, in that any leaks in the system will only
draw in air, but in a pressure driven system if you have leaks you will
likely leak flamable gasses, including the deadly CO, take extra care.
In the setup I am describing, your system would only be a pressure
system at low rpm, it would revert to a vacum system when you increase
rpm enough to suck the one way valve open. You might also want to
try a smaller diameter and possilbly longer reactor tube or a tube made
of refractory? but I would ask Doug W. at fluidyne about that? I have
also wondered about the idea of using refractory "balls" in the bottom
of the reactor tube to increase the gas dwell time in the high
temperature zone, they would have to be large to allow lots of space for
ash to drop around them but if you have a grate shaker, or are in a
moving vehical it might be a way of keeping the gas exposed to heat for
a little longer (to give the tar more time to crack).
Recently I have been wondering about including a hilsch vortex tube as a
molecular "sorter" if it can sort hot air molcules from cold, perhaps
heavy from light eg, tars from hydrogen CO? I know that there is
another venturi like device that can do this, but it seemed to be quite
tight tolerance, this seems a little looser. If anyone out there knows
more about the other venturi system perhaps send me a link?
http://www.visi.com/~darus/hilsch/ <http://www.visi.com/%7Edarus/hilsch/>
keep on truckin
Drew
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