[Gasification] Electronic Ignition for Gasifiers
Jonathan Pratt
jonpratt76 at hotmail.com
Wed Nov 15 11:40:48 CST 2006
Tom Reed/List,
Please comment about ignition systems for gasifiers. I presume this ground
has been covered especially for commercial gasifiers but what if any
automatic ignition systems might be available for smaller gasifiers for
heating and small power 10kw-100kw generation?
Near as I can tell something very close to existing furnace ignition systems
could be used theoretically with minor modifications to the ignition control
module to cold start a gasifier. This would probably require a small gas
source like butane or propane to drive a pilot which heat's the charcoal
zone.
The sequence being (simplified):
Sequence is initiated by thermostat or on switch, or some other control
indicating heat or electricity is needed so gasifier start operation begins.
Pilot (from butane or propane) lights started by spark ignition system
Gasifier blower (fan) is started on low to draw air through the unit as the
pilot flame contacts the charcoal
Exhaust gasses are directed to flue
Pilot stays on for 30 sec or until a thermocouple indicates sufficient
reaction temp in the charcoal zone.
Selanoids switch gas flow from flue to engine/genset or burner.
When proper gasification reaction temps are obtained in charcoal zone then a
genset or burner is turned on via another starter/lighter
If burner fails to light or engine fails to start sequence is re-started
(maybe 3 times?) after failing 3 times system goes into failsafe or
shutdown.
If reaction temps in charcoal zone are never obtained after a few minutes
system goes into failsafe or shutdown.
The system would be particularly simple for just heating applications with
no or little filtration/cooling systems and just a burner to ignite. Such a
system would be closest to what an off the shelf furnace ignition system
might be used for. I picture some kind of small container of butane for the
pilot with a selanoid going to maybe an off the shelf furnace spark ignitor
directed into the charcoal zone of the gasifier.
Any known systems that work exactly like this or has anyone tried to modify
an off the shelf system to an applicaiton like this? PLC controls?
The Community Power Corp. gasifier looks like they must have such a system
developed to be automated as it is.
Maybe Tom Reed/Doug Williams can comment
Thanks,
Jonathan Pratt
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