[Gasification] Bob's system, and general comments about making gas

drew drew at artforging.com
Wed Mar 7 15:14:51 CST 2007


Hi Bob,

    I have corresponded with these guys who do what you are 
suggesting.   Their setup is quite good and they appear on the list 
occasionally.  The issue is one of scale, at a large scale almost 
anything is possible and many things are economic.   


    I think that you are on a good track.    I believe the axiom  "doing 
the same thing over and over, and expecting different results is crazy" 
so I tend to ask myself a few questions in regards to gasification

1.  What worked, and on what scales? and what about it was the part that 
"worked" and what was problematic?
2.  What's different now that we can apply?


http://www.cleanfuels.nl/Biomass%20energy%20technologies/biomass%20energy%20technologies.htm


Few technologies scale down well, or cheaply and _*historically* 
_especially this is true of controls.   Remember 30 years ago if you 
wanted to build an "intelligent" system that could vary 3 or 4 inputs in 
accordance with the data from 3 or 4 sensors it would require a small 
crew of engineers, a computer room worth more than 10 years wages, ect 
.....    It's different now, very different.


I think the imbert system has proven to be the best "low tech" system 
going, but it is so fuel specific and tricky to operate that it wasn't 
practical for most users (look at how quickly it disappeared even though 
gas prices remained astronomical after WWII).    Why is it fuel 
specific?    In my mind it's because it relies on gravity feed to keep 
it's reduction tube optimally packed.   It's reduction tube is it's key 
feature.   That is to a certain extent a simplification but largely it 
seems true.   
Must we continue to rely on gravity feed?  I don't think so.    I am not 
talking about adding a fuel auger to the top of an imbert, I am asking 
why use a hopper in an imbert, isn't it mostly a place for fuel to 
bridge?    People relied on gravity feed because of it's simplicity, but 
it can be clearly shown that as the system is reduced in size it becomes 
more fuel specific and more likely to bridge. 

Historically these systems required skilled operators and worked best 
when the whole system was agitated (bumpy roads), today Doug (the most 
knowledgeable person on the matter) will insist that they still require 
skilled operators.    The operator would adjust engine load, air intake, 
water spray (more for cooling an overheated reduction tube than for the 
extra H) and most importantly reject inappropriate fuel!!!!!.....  

What's different now that wasn't available then,  computer based 
controls certainly.     Right now I can by a very simply programmable 
PLC  capable of simutanously running 3 position reporting  servomotors 
as per program requirements, and simultaneously reading 4 data input 
devices.    So if you wanted feed to be a function of gas output 
pressure, with conditional air controls running on a data logged 
system......   350.00   bucks including the motors and some 
sensors......    Never before has this sort of thing been available for 
this sort of money.    Integration of small controls is happening so 
fast in some industries, why not here????  

All the best
Drew

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