[Gasification] CO2 recycling
doug.williams
Doug.Williams at orcon.net.nz
Sun Oct 7 02:43:54 EDT 2007
Hi Harry, and Colleagues,
You have read:
> Interesting that hydrogen is raised as useful in IC's for its high flame
> speed. i have found that the GE Jenbacher folks hate it as it reduces the
> Methane nuber so much that it >makes knocking a super pain in the engine.
Jenbacher engines have an interesting history of being used for gasified
projects that had dirty producer gas as fuel. This suggests that CH4 was the
culprit, rather than H2.
> There is a greater value in the Kalle use of the Monotrator for improving
> the exploitation of the pyrolysis gases in the combustion zone by letting
> the condensate return to the >combustion zone outside of the reacting bed.
This is a conflict of systems. Kalle was a charcoal gasifier and had no
condensate, or pyrolisis gases, unlike a wood system, and did not
incorporate the Monerator hopper design.
> This helps avoid making them refractory as they travel downwards in a
> downdraft bed.
As a charcoal gasifier, Kalle used the insulating effects that charcoal
provides to make a lighter gasifier for mobile application.
>Of course Kalle et al used eductors, the monorator, etc quite effectively
>in this manner.
Only to re-circulate CO2 from the engine exhaust using educators, or a
suction device.
> Better overall carbon conversion is the ultimat goal of downdraft
> gasification and the sneaking by of these volatiles helps present them to
> the combuastion zone in a >more .easily converted form.
Downdraft gasifiers are not automatically tar cracking gasifiers. The
oxidation zone, or combustion zone as you call it, only burns the gaseous
component of stack gases, or pyrolysis gases, or distillation gases,
depending on which term you use. The heavier hydrocarbons (tar) are
thermally cracked at the high temperature throat, which scavenges the
unburnt heavier hydrocarbons from UNDER the combustion, or oxidation zone.
Correctly designed gasifiers create CO2 and exothermic heat, which then
consumes the carbon and heat in the endothermic reaction of reduction to CO.
Certainly it consumes carbon, the real name of the game of gasification.
>Slower pyrolysis has shown to produce a gas rich in benzene as well so
>hence the separation of an updraft due to evaporation of bouyant gases
>below the top of the fuel bed in a slower manner produces a nice gasoline
>like product for combustion in an IC engine.
Sorry to tell you that this is rubbish in terms of gas suitable for
engines. The presence of benzene represents the presence of condensable tars
in the gas. Benzene is a distillation zone gas that will be cracked in the
throat high temperature, and if it survives that, it is indication of
inadequate throat cracking temperature. Alternately, the gas must be
scrubbed or cleaned, and that raises some interesting questions of the
system used.
> The GEM folks have been using their pyrolyzers quite effectively in this
> application.
I am not familiar with who GEM are, or their history, so can you please
refer me to their claims of commercial success.
> Carbon conversion suffers however.
So GEM do not maximize the conversion of carbon, but clean the pyrolisis gas
which includes benzene to run an engine, producing a surplus of charcoal?
> And so the old 'tried and true' basic thermodynamic laws and principles
> you mention are still valuable in this brave new world of 'dilithium
> crystals' and 'warp drives'.
I would agree with you on this one, but it depends on your basic
understanding of the principles of gasification phenomena, not so much the
thermodynamics. I would rather see dimensional drawings to prove an
improvement to existing technology, than a description imploring innovators
or investors, to pick up the idea and develop it. We all have plenty of
ideas, but more often than not, they just do not stand up to close scrutiny,
or only work as a curiosity in a lab situation.
Regards,
Doug Williams,
Fluidyne.
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