[Gasification] wood gasifiers
Greg and April
gregandapril at earthlink.net
Mon Apr 7 14:46:16 CDT 2008
Interesting, I picked up several 100lb propane tanks ( from different
companies ) and they are all 14 in. ( give or take .5 due to dents and
such ). I wonder if this uniformity is due to the industrial nature of
100lb tanks - since they need equipment to be moved around.
I have 3 100lb tanks left over from other projects, and was trying to figure
out how to use them to make char. ( at this point I would use the gas to
fuel the process ). A couple of the tanks still have valves I have not
removed, and I wonder if I can incorporate them since couplings are easy to
obtain.
Greg H.
----- Original Message -----
From: "jim mason" <jimmason at whatiamupto.com>
To: "Discussion of biomass pyrolysis and gasification"
<gasification at listserv.repp.org>
Sent: Sunday, April 06, 2008 18:37
Subject: Re: [Gasification] wood gasifiers
SNIP
>
> yes, the one in the picture is made from propane tanks and other
> common obtainium tanks. the unit is now made with purpose rolled
> tubes, given the hassle i've encountered trying to make this work at
> scale with only scrap tanks.
>
> while scrap tanks are easy to find, the difficulty in recovering and
> altering them is often more than expected. purging, greasy surfaces,
> variations in dimension, rust, sourcing, hauling etc often become
> rather significant. while i am a big fan of obtainium, i also note
> its challenged application in situations where you are trying for
> reproducable and standardized dimensions. interchangable parts
> require this standardization. even providing a purpose cut round
> plate or ring to weld to a cylinder assumes the cylinder is of
> standard dimension.
>
> nonetheless, the GEK unit is designed around common 10", 12" and
> 14.xx" OD tanks. these are cut to make the tubes for the vessels.
> 10" is commonly used for small air tanks and some odd propane tanks.
> 12" is the standard for 5, 10 and 15gal propane. 14.xxx is common for
> 25 gal. these actually vary between 14.5 and 15.1" in OD. i was
> surprised how much even contemporary ones vary. there is no ISO
> standard. or at least one that is adhered too.
>
> thus the problems with reproducability, or just easy assembly, when
> you are trying to weld premade rings around and to the bottom of found
> tanks. an 1/8" off becomes significant.
>
> therefore i decided that purpose made tubes and plates are likely
> desired for most. with such we can guarantee accuracy of parts and
> easy assembly with minimum tools and fabricating expertise. the
> problem was finding an inexpensive way to make the tubes. buying them
> as large premade pipe is difficult, as large tube is rare and
> expensive. stainless chimney inserts are actually on the inch
> dimensions, with kaowool between the tubes. you can buy a 12" OD, 10"
> ID ss chimney insert in 12", 18" and 24" lengths. these are great,
> but expensive. and the point here is to be able to modify easily,
> thus ss is a bit overkill for a non heat intensive surface. so we
> just decided to roll the tubes ourselves. with the round plates, you
> have a "jig" to fit and hold the rolled sheet while you weld it
> perfectly into shape. no free air assembly.
>
> so yes, i started at the junkyard, but ended up affirming the value
> added of purpose manufacturing, if such can be done cheaply. and
> making that purpose manufacturing mirror common obtainium shapes and
> sizes gives flexibility so that an individual can go either way, as
> their circumstances suggest.
>
> this might be an interesting strategy for a variety of diy and dev
> world building concerns. in such realms we often follow one or the
> other path. i don't think i've seen a situation which attempts to
> combine both in a motivated way. i just stumbled upon this strategy
> and have come to like it very much. so i'm going to test it out and
> see if it proves useful (or not).
>
>
> j
>
>
>
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