[Gasification] Gasifier Automation Schematics & Circuitry Package

Fredrik Ek fredrik.ek at xylogas.fi
Mon Feb 11 07:09:17 CST 2008


Greg,

I´m interested in your automation system as well, the price is no problem if the
thing works and if I can implement it into one of my gasifiers. Can you send me
a bigger version of the scheme you posted? It is as such not readable.

Have you already got the filter material samples? 

If you are going to feed wood chips within a 4" pipe, what is the size of the
chips you use?

I built one and a half years ago fed by a 125 mm 5" screw in a standard
Ala-talkkari wood chips feeding system, this screw anyway smashed my nice Kopo
conical screw chips into sticks. Because of this I abandoned this screw for
feeding a stationary gasifier. Bigger screws work, or I use to think that the
screw should be at least four times the diameter of the size of the average
chips to work properly.

This I tried without success.

http://www.ala-talkkari.fi/tiedostot/thmFIN.pdf

Fredrik



Lainaus r.p.kurz at att.net:

> 
> 
> -------------- Original message from "Greg Manning" <a31ford at inetlink.ca>:
> -------------- 
> greg, i would certainly be interested. this seems like a very reasonable sum
> for the amount  work
> and time that you have invested in this project.
> regards, roger
> 
> > 
> > Greetings all. 
> > 
> > 
> > I've been working on automation of a downdraft gasifier, for various uses 
> > (automotive, stationary, and mobile power applications), and have come up 
> > with, what I think is a successful electronics control package. 
> > 
> > This automation, uses a 4" auger to feed the upper hopper (stoker) on a 
> > downdraft unit, from a larger hopper (bunker) of feedstock. 
> > 
> > The Automation consists of auger start and stop as the gasifier needs more
> 
> > feedstock, as well as "problem" (alarm) in both the bunker & stoker, and 
> > "low feedstock" in the bunker. 
> > 
> > The bunker can be sized for example, a weeks worth of feedstock on a 
> > stationary application, or 200 miles in a car. 
> > 
> > The unit comes with a main "at a glance display panel" and can have up to 3
> 
> > remote (over 300ft away) displays, (say for in a home or shop) for remote 
> > indication. 
> > 
> > The sensors I've come up with are my own design, and can be made for well 
> > under 25 dollars per one-set (one pair), (one pair required per function),
> 
> > In my way of thinking, only 5 sets of sensors are needed for both bunker
> and 
> > stoker monitoring and control (as well as one interlock for the bunker 
> > door. 
> > 
> > That makes the sensor set worth only $150 dollars, and the control 
> > circuitry (circuit boards) a humble $200.00 dollars. 
> > 
> > This would be a complete automation electronics package for only $350 
> > dollars. 
> > 
> > Extra remote display panels are only $25 each. 
> > 
> > Is this an "imposable cost" ? or is there some interest? 
> > 
> > Greg Manning 
> > 
> > Brandon, Manitoba, Canada 
> > 
> > 
> > No virus found in this outgoing message. 
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> 
> > 10:06 AM 
> > 
> > 
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