[Stoves] other differance between TLUD and conventional imbert style
drew
drew at artforging.com
Mon Oct 2 15:55:48 CDT 2006
I agree with Paul's general point but would like to note another very
important differance in these two gassification systems.
As the fuel moves downward in a DD system (remember the fuel moves
in the downdraft system) the fuel decreases in size as it's volitiles
are being vaporized and it is being reduced to char (carbon). In a DD
system at this point it is collected into a much narrower tube (often
1/10 the original fuel stack size) this means that the *fuel is
pyrolized in one size bed, and the car is consumed in a second size bed,
the S/V of each bed are substantialy different*. This separation of
beds is important in that the heat generated in the char consuming bed
largely remains there insulated from the remaining fuel by the layer of
pyrolizing material. This is where steam injection became useful, for
cooling the char bed, and providing potential momentary extra hydrogen
for power using a sort of a thermal flywheel, (the char reduction tube).
for some good images of where this reaction separation takes place see
Greg Mannings wonderful images under
Update Nov 6 04
http://www.inetlink.ca/a31ford/cgcmb/old-default.htm
P.S. the mouse over captions were not working in my browser (firefox 1.5)
Vehical drivers would commonly use this DD steam injection when idiling
thier engines say at a stop light, they would know from experiance that
they are building up excess heat in the reduction tube, so as when the
light changed they would inject (manual control) steam into the char
bed, cooling the bed, and providing a momentaraly substantialy higher
btu gas. As others on the list with far more experiance than me in
DD systems, have pointed out (Doug for one) the use of steam to create a
higher btu gas is a trade off, it takes more energy per btu of gas
created so as you increase the hydrogen ratio in the gas, you will use
more fuel to get that btu value of gas, it may be hotter faster burning
gas, but not gas with more heat value. Making things even trickier, is
that because you have consumed more total fuel, you will also have
likely run more of the nasty N nitrogen, nemisis of good gas, through
your system. Drivers knew that using too much steam would eventualy
rob to much heat from the system, cooling the char bed (remember the
cracking of water into hydrogen / oxygen is strongly endothermic), and
creating a tarry gas that would clog thier filters. This skill
required to run these systems is likely one of the greatest reasons that
these systems were abandoned as soon as possilble.
In my opinion for most gassifiers use, having the least N is more
important than having the most H as the N is the heat robber stealing
precious heat from your process.
This fuel compression, or collection is vital, and I belive that Doug
could speak volumes to the importance of having the right size, and
length of a reduction tube in DD systems.
My solution to creating a similar effect in the tlud was to add a layer
of refractory spheres on the top of the Tlud fule stack, (composed of
equal parts fireclay, coarse sawdust, sand and pearlite) this layer was
about 3" deep and the balls varied in size from 1" to 2" inches. These
balls served to compress the top of the fuel bed (shrinking the
interstatial distances between the char) and substantialy increasing the
contact between the gas and the incandesant char) providing a gas that
was cleaner. In my mind this created a sort of gravity powered slow
motion fluidized bed. The secondary effect of these spheres was to
substantialy reduce radiant heat losses to the exposed sides of the fuel
containing vessel, and to the bottom of any pot that would have been
located on a cookstove (my sytem was not a stove, and so had a closed
lid).
I have not heard of anyone duplicating my sphere insulated tlud
experiments, but would like hear about others experiances in trying them
if anyone has.
Take Care
Drew
perhaps this should be cross posted to the gassification list? I'll
leave that decision to the moderators.
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