[Stoves] Traditonal Charcola Making Process / retort
Kevin Chisholm
kchisholm at ca.inter.net
Fri Jun 29 00:51:47 EDT 2007
Dear Crispin
I think we are getting closer. :-)
1 kG of wood at 15% moisture has very close to 1 kw-hr of energy.
1: If you gasified all the wood, and did not stop at the charcoal stage,
you would probably have about 70% gasification efficiency, suggesting
that for a 7 kW thermal heat load, you would need about 10 kG wood per hour.
2: If you pyrolized the wood, leaving behind the charcoal, but burned
only the pyrolysis gases, the "charcoal loss" would be about 30% of the
energy content, but the gasification efficiency would be greater... say
only 10% energy loss. You would probably need about 11 kG/hr of wood to
yield sufficient pyrolysis gases to heat your oven. However, you should
be left with about 20% charcoal by weight, or 30% of your starting energy.
3: If you wanted to produce charcoal to run a charcoal gasifier,
charcoal would contain about 1.73 kw-hr/kg, so you would need about 4 kG
charcoal per hour. At 20% yield, this would require about 20 kG/hr of
bone dry wood, or about 23 kG/hr wood at 15% moisture.
Does this sound like we are on the right track now?
Best wishes,
Kevin
Crispin Pemberton-Pigott wrote:
> Dear Kevin
>
>> It appears that I totally misunderstood the problem.
>
> In that case I have failed to communicate properly.
>
> The Maputo Ceramic Stoves (MCS) are electrically fired but that is expensive
> compared with gas. It turns out the reason gas is cheaper is not because it
> is inherently cheaper, but because gas is sold at an energy discount
> compared with oil, and the electricity price is similarly manipulated. Thus
> is oil goes up, everyone pays more for energy which makes no sense but those
> are the powers that be.
>
> Gas is inherently less efficient in a furnace because of the need to have a
> high exit temperature. The loss is about 50%. What people do is lower the
> gas price so it is cheaper to accomplish a task, so gas has to be about 5/6
> of 1/2 the price of electric heat. This means if you have a big oven, you
> can save at most 16.66% of fuel costs. This is apparently a fixed
> relationship.
>
> If I turn wood into gas to make charcoal I can fire the stoves using the
> gas, but at an efficiency of only about 50%. Thus my 3.5 KWH of electric
> power needs 7 KWH of gas power due to the way hot gases leave the furnace.
>
> That is the origin of the 7KW.
>
> So I was wondering how much wood I would have to charcoal to fire a stove.
>
> Regards
> Crispin
>
>
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